How does metal detection help to keep food industries compliant and products safe?

Metal detection systems are capable of identifying and removing metal contaminants at every stage of production, helping food manufacturers comply with safety regulations while protecting consumers and brand reputation.

Why is metal detection important for food safety in the food and beverage industry?

Metal detection is essential to food safety to prevent harmful metal contaminants from reaching consumers and causing illness. Metal detection systems maintain consumer trust and offer food producers who are focused on quality and safety a competitive advantage in global markets.

What does a typical metal detection system setup and management look like?

  1. Equipment Installation: Metal detection equipment (such as a metal detector head with conveyor system) is installed at pre-defined Critical Control Points (CCPs) throughout various areas of the food production process. This can be at the beginning of the line to monitor incoming raw materials, in the middle of processing at points where metal contamination is most likely to occur, and at the end of the line before or after final packaging.
  2. Product Inspection: During production, food products are passed through the metal detection equipment to check for any metal contaminants. The metal detector head generates a magnetic field that detects for the presence of metal particles in the product.
  3. Calibration and Validation: Metal detection and inspection equipment must be calibrated and validated regularly to check that it is functioning as expected and accurately detecting metal contaminants, i.e., daily performance monitoring and periodic performance verification. This process involves testing the equipment by running metal detector test samples of different sizes and types through the equipment to confirm that it is working properly, as well as covering other compliance checks.
  4. Documentation and Record-Keeping: Food manufacturers are required to maintain detailed records of their metal detection activities, including testing results, due-diligence checks, and any corrective actions taken in response to identified issues. These records are used to demonstrate compliance with regulatory standards and to identify areas for improvement in the metal detection process. Using a reliable Quality Management System (QMS) software helps to reduce the time and effort needed for proper documentation.

Will metal detection affect the quality or taste of food products?

Metal detection systems are designed to detect stainless steel, ferrous, and non-ferrous metal contaminants without compromising the food’s quality, taste, or nutritional value. This helps manufacturers provide safe and high-quality products to their end-users.

What other entities are involved in food safety compliance topics?

  • European Food Safety Authority (EFSA): The EFSA is the agency of the European Union that provides independent scientific advice and communicates on risks associated with the food chain. Its goal is to ensure a high level of food safety across the EU.
  • Codex Alimentarius Commission: The Codex Alimentarius Commission is a joint initiative of the World Health Organization (WHO) and the Food and Agriculture Organization of the United Nations (FAO). It develops international food standards, guidelines, and codes of practice to protect the health of consumers and ensure fair practices in the food trade.
  • Hazard Analysis and Critical Control Points (HACCP): HACCP is a food safety management system that is recognized worldwide. It is a preventative approach to food safety that identifies and evaluates potential hazards in the food production process and establishes critical control points to prevent or reduce those hazards.
  • Global Food Safety Initiative (GFSI): The GFSI is a collaboration of some of the world's leading food safety experts, retailers, manufacturers, and other stakeholders. Its goal is to improve food safety by establishing a benchmarking system that recognizes and certifies food safety management systems around the world.
  • Compliance officers: Compliance officers are professionals responsible for ensuring that organizations comply with relevant local regulations and laws. In the food industry, compliance officers may work for regulatory agencies, food manufacturers, or other organizations involved in the food supply chain. They are responsible for ensuring that organizations meet all applicable food safety and regulatory requirements.

What software is available to enhance food safety with metal detection goals?

Boost your productivity with METTLER TOLEDO smart ProdX software

Boost your productivity with our ProdX software, which simplifies quality management processes allowing you to focus on what really matters - producing high-quality goods.

METTLER TOLEDO offers many solutions to help your food processing facility run smoothly and compliantly.

ProdX Quality Management Software helps manufacturers automate and optimize their production processes for consistent product quality while reducing the risk of recalls and regulatory compliance issues. 

The Automatic Test System (ATS) is designed to improve the reliability and consistency of performance testing in your metal detector. It can be controlled through the HMI or a Control Unit and optimizes testing for various metal types. With the ATS, it's possible to complete up to four tests for FE, Non-Fe, SS, and AL in under 60 seconds. This system also enhances worker safety by reducing the need for workers to climb ladders or work at heights during testing.

Reduced Test (RT) Mode reduces the frequency of metal detector testing by tracking and identifying any issues that may affect performance during production. This intelligent software is designed to continuously monitor the metal detector's performance and alert users of any changes that could cause it to operate out of specification, while also reducing the frequency of testing and the time required to carry out tests in VFFS and free-fall applications.

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